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| Categories | Drilling Rig Parts |
|---|---|
| Place of Origin: | CHINA |
| Brand Name: | Factory-owned Brand |
| Packaging Details: | Seaworthy packaging |
| MOQ: | Depends on the products |
| Certification: | API, ASEM, etc. |
| Payment Terms: | Mostly 30%-70%. For some large-scale equipment,the payment term will be discussed. |
| Company Info. |
| Beijing Sunrise Technology Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
A solid control system is a comprehensive equipment package used in oil and gas drilling to maintain the properties of drilling fluid (mud). Also known as a mud circulation system, it removes drilled cuttings and gas from the fluid so it can be recirculated back into the wellbore-.
Without effective solids control, drilled solids accumulate in the mud, increasing viscosity, reducing rate of penetration (ROP), and causing wear on pumps and downhole tools. A properly designed system extends mud life, reduces waste, lowers operating costs, and improves overall drilling performance-.
Our solid control systems are designed and manufactured in compliance with API RP 13C and HSE specifications, suitable for oil-based, water-based, and synthetic-based drilling fluids. They are available for rigs from 250 HP to 3,000 HP, supporting drilling depths from 500 m to 9,000 m.
The system performs five essential functions:
Purification – Removes solids and gas from drilling fluid
Circulation – Continuously moves fluid through the wellbore and surface equipment
Mixing – Blends additives to maintain desired mud properties
Storage – Holds treated mud in tanks for immediate use
Measurement – Monitors fluid volume, density, and rheological properties
A complete solid control system typically includes five stages of purification equipment:
Stage | Equipment | Separation Size | Function |
1st | Shale Shaker | > 100 μm | Removes large drilled cuttings from returning mud- |
2nd | Vacuum Degasser | Gas removal | Removes entrained gas to restore mud density and prevent kicks |
3rd | Desander | 40 – 100 μm | Removes medium-sized sand and silt particles- |
4th | Desilter | 15 – 40 μm | Removes fine silt particles- |
5th | Decanter Centrifuge | 2 – 7 μm | Removes ultra-fine solids; recovers valuable fluid- |
Additional auxiliary equipment includes mud tanks, mud agitators, mud guns, centrifugal pumps, jet mixing hoppers, mud gas separators, and electrical control systems.
Parameter | 1000m Rig | 4000m Rig | 5000m Rig | 7000m Rig | 9000m Rig |
Total System Volume | ≥80 m³ | ≥245 m³ | ≥320 m³ | ≥430 m³ | ≥540 m³ |
Shale Shaker | 2 units ≥90 m³/h | 2 units ≥180 m³/h | 3 units ≥180 m³/h | 3 units ≥180 m³/h | 4 units ≥180 m³/h |
Degasser | Optional | Optional | 1 unit ≥270 m³/h | 1 unit ≥270 m³/h | 1 unit ≥270 m³/h |
Desander | 1 unit ≥120 m³/h | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h |
Desilter | Optional | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h | 1 unit ≥180 m³/h |
Medium-Speed Centrifuge | — | Optional | 1 unit ≥60 m³/h (5-7 μm) | 1 unit ≥60 m³/h (5-7 μm) | 1 unit ≥60 m³/h (5-7 μm) |
High-Speed Centrifuge | — | — | 1 unit ≥40 m³/h (3-5 μm) | 1 unit ≥40 m³/h (3-5 μm) | 1 unit ≥40 m³/h (3-5 μm) |
Weighting Pump | 1 unit ≥180 m³/h | 1 unit ≥200 m³/h | 2 units ≥200 m³/h | 2 units ≥200 m³/h | 3 units ≥200 m³/h |
Source: Manufacturer specifications
Mud tanks are available in multiple configurations:
Tank bottom types – Square bottom, round bottom, or tapered bottom
Carrier types – General (skid-mounted), trailer-mounted, or self-propelled
Modular design – Systems consist of 3 to 7 modular composite tank bodies
Our solid control systems are suitable for:
Conventional drilling rigs – Land-based oil and gas exploration
Workover rigs – Well intervention and maintenance operations
Cluster well rigs – Multi-well pad drilling
Helicopter-lift drilling rigs – Remote and inaccessible locations
Offshore platforms – Marine drilling and workover operations
Horizontal Directional Drilling (HDD) – Pipeline and utility installation
A properly designed solid control system is essential for efficient, safe, and cost-effective drilling operations. Our systems feature five-stage purification, API RP 13C compliance, modular tank design, and scalable configurations for rigs from 500 m to 9,000 m depth.
Contact us to discuss the right solid control system for your drilling or workover project.
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