Customized Tooling for Helium Leak Detector

Introduction of Customized Tooling

A custom tooling, also known as a leak detection fixture or sealing connection fixture, is an interface device specifically designed for a particular workpiece. It enables rapid and reliable sealed connection between the workpiece and the leak detector. Typically made of metal (such as aluminum alloy or stainless steel), its dimensions are entirely determined by the tested workpiece. Its core function is to enhance testing efficiency, repeatability, and accuracy.

Function of Customized Tooling:

Achieving Fast and Reliable Sealed Connections:
Provides a standardized and easy-to-operate connection method for irregular or hard-to-seal workpiece interfaces. Through methods such as quick-fastening, clamps, or pneumatic actuation, operators can complete workpiece clamping and sealing within seconds, replacing traditional time-consuming methods like applying sealant or wrapping thread tape.
Ensuring Consistent and Repeatable Test Results:
Manual sealing can introduce slight variations in tightness and positioning with each operation, leading to fluctuations in test results. Custom fixtures ensure completely consistent installation conditions and sealing parameters for every test through mechanical positioning and limiting, thereby guaranteeing the reliability and comparability of test data.
Significantly Improving Testing Efficiency:
Time is critical on production lines. Custom fixtures make the process of workpiece clamping, testing, and disassembly extremely rapid, making them ideal for 100% inspection of batch-produced workpieces and greatly enhancing production efficiency.
Integrating Automation Functions:
Advanced custom fixtures can integrate pneumatic valves, pressure sensors, displacement sensors, etc. They can interface with PLCs (Programmable Logic Controllers) to achieve fully automated processes including pressurization, pressure holding, testing, and exhaust, reducing human intervention and error rates. This is a key element in enabling smart manufacturing and unmanned factory operations.

Anhui Wanyi Science and Technology Cooperated Limited Company founded in 2003, is a professional manufacturer and supplier of analytical instruments with an international vision and operational standards, whose leading products cover chromatography, spectroscopy, mass spectrometry and varieties of industrial applications such as environment monitoring, leak detection, industrial intelligence, industrial process, medical devices. The total number of employees is more than 1400, including 500 research and development engineers with 20 post doctors and 200 masters.

Wayeal has set up a world-class product research and development platform as per international standards, to form a globally synchronized research and development system on the basis of high quality, strict norms, and continuous creation. We were granted "Postdoctoral Research Station" in January 2012, and awarded "National Grade Technology R&D Center" in 2021.

With adherence to the concept of "Perfect Products", Wayeal has integrated the world's leading manufacturing resources, globalized parts procurement, and socialized manufacturing, to offer internationally assured quality products to the customers.

Wayeal has also conducted management and operation under an international perspective, and raised profound changes in integrated product development, integrated supply chain, human resource management, financial management and quality control, and established an IT-based management system actively adapted to international competitions.

Under the spirit of "Quality Wayeal, Service Wayeal", Wayeal is committed to building an enterprise with strong international competitiveness in the field of analytical instruments, industrial applications, and life health, and becoming a model of a responsible and respectable Chinese enterprise.