80KV SMD Component Counter Machine With 430mm Effective Area And 3072x3072 Resolution

Our Advantages

1. Support work order number function and counting record query & statistics.

2. 80kV closed type X-ray tube, longer lifetime, maintenance-free.

3. 17” Super definition digital flat panel detector (FPD).

4. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.

5. Support max 17” (430mm) reel or tray with a moisture barrier bag.

6. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.

7. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.

8. No need to switch single/multi reel mode, automatically print the label when users count one reel.

Equipment Parameters

Speed and Accuracy

Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.

Working Principle

Artificial intelligence deep learning algorithm

A powerful artificial intelligence deep learning algorithm is integrated into our counting software. No component-algorithm binding is required; AI is used to automatically identify components and apply the algorithm. The algorithm can acquire knowledge from the counted component data, for example:

1. Aspect ratio

2. The angle of each corner of the component;

3. Slope between components from inside to outside;

4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

Cloud database

Every Wellman X-ray counter supports connection to our cloud database. The machine uploads its data and images to the cloud, and automatically downloads the latest database. Our engineers also refine the algorithm in the background according to the images and data gathered from each machine, and regularly push the updated algorithm to the database for customers'use.

With the passage of time, counting accuracy will draw closer to 100%, and the scope of component types covered will keep widening. When counting a new component with the machine, our software can directly access the component’s data (if stored in our database), which delivers higher efficiency, accuracy and coverage to users.

Sample images

Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises. 

Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing equipment industry to provide micro-focus X-ray image detection equipment, casting process detection equipment, lithium battery reliability and safety detection equipment and special non-standard automation equipment one-stop service program.

Our headquarters locates in Shenzhen, since 2003, mainly engaged in automation technology, software technology and big data technology R&D, with more than 30 national patents and software copyright.