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Ultra-Precision 0.001mm Straightness Custom Made Tungsten Carbide Piston Rod with 0.001 - 0.01 mm Precision

Categories Tungsten Carbide Processing
Brand Name: Sanxin
Model Number: SX-2322
Certification: ISO9001
Place of Origin: China
MOQ: 1pc
Price: Negotiation
Payment Terms: L/C,T/T
Supply Ability: 10000pcs/month
Size: Custom Made
Carbide Grade: Various Grade
Lifespa: Long
Service: OEM&ODM
Precision: 0.001 - 0.01 mm
Business Type: Manufacturer
Service Life: Super durable
Wear Rate: Less than 0.1 mm³/MJ
Feature: Wear Resistance
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Ultra-Precision 0.001mm Straightness Custom Made Tungsten Carbide Piston Rod with 0.001 - 0.01 mm Precision

Product Overview

The Tungsten Carbide Piston Rod is a core motion component specifically engineered for ultra-precision applications. Manufactured from micro-grain tungsten carbide through isostatic pressing and multi-stage precision grinding, it achieves an exceptional straightness of ±0.001mm. This ensures zero-deviation operation during high-speed reciprocating motion, making it ideal for demanding fields such as semiconductor dispensing equipment, precision metering pumps, and aerospace actuators.

Core Performance Advantages

▎Nanoscale Straightness Accuracy

  • Full-stroke straightness ≤ 0.001mm
  • Radial runout tolerance ≤ 0.0005mm
  • Effectively eliminates vibration harmonics during high-speed operation

▎Exceptional Wear Life

  • Hardness: HRA 92.5 ± 0.3
  • Wear resistance coefficient 50 times higher than chrome-plated rods
  • Service life exceeding 10,000 hours even under unlubricated conditions

▎Superior Surface Quality

  • Surface roughness: Ra 0.02-0.04μm
  • Achieved through coating-free precision grinding process
  • Friction coefficient ≤ 0.08

▎Excellent Environmental Resistance

  • Thermal deformation coefficient: 0.3μm/100℃
  • Compressive strength ≥ 4000MPa
  • Operating temperature range: -196℃ to 850℃

Performance Comparison Table

Parameter

Tungsten Carbide Rod

Ceramic Rod

High-Strength Steel Rod

Straightness (mm)

≤ 0.001

≤ 0.003

≤ 0.01

Hardness (HRA)

92.5

89

60-62

Thermal Deformation

0.3μm/100℃

0.8μm/100℃

1.2μm/100℃

Service Life

10,000h

3,000h

800h

Typical Applications

  • Semiconductor Equipment: Guide rods for wafer encapsulation dispensing cylinders
  • Medical Devices: Piston rods for precision metering pumps
  • Aerospace: Push rods for electro-hydraulic servo actuators
  • Research Instruments: Motion components for ultra-high vacuum environments

Quality Ultra-Precision 0.001mm Straightness Custom Made Tungsten Carbide Piston Rod with 0.001 - 0.01 mm Precision for sale
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