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Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

Categories Energy Bar machine
Brand Name: Papa
Model Number: P400
Certification: CE
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T
Supply Ability: 10 sets per month
Delivery Time: 30-50
Packaging Details: wooden case
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  • Product Details
  • Company Profile

Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

Triple Your Protein Bar Output with Multi-Row Chocolate Coating Technology.
Our advanced multi-row production line enables simultaneous production of 3-6 protein bar rows with perfect chocolate coating. Achieve mass production efficiency while maintaining premium quality for your protein bar business.
  • Key Benefits:

    • High-Density Production - 3-5 rows output, 6,000-15,000 bars/hour

    • Uniform Chocolate Coating - Consistent coating thickness across all rows

    • Maximum Efficiency - 300% higher output than single-line systems

    • Space Optimized - Compact design saves factory floor space

    • Premium Quality - Laboratory-grade precision in commercial production

Technical Specifications



Parameter3-Row System6-Row System
Capacity6,000-9,000 bars/h12,000-15,000 bars/h
Coating Width900mm1500mm
Chocolate Temp Control±0.5°C accuracy±0.5°C accuracy
Power Requirements45kW75kW
Control SystemIndustrial PLC with HMIIndustrial PLC with HMI
Line Length25 meters30 meters


Production Features

Multi-Row Synchronization:

  • Simultaneous 3-6 row processing

  • Individual row monitoring system

  • Synchronized speed control

  • Independent troubleshooting

Precision Coating System:

  • Multi-curtain coating technology

  • Individual temperature zones

  • Automated viscosity control

  • Coating recovery system

Smart Manufacturing:

  • Real-time production analytics

  • Predictive maintenance alerts

  • Remote monitoring capability

  • Automated quality control


Configuration Options

Row Arrangements:

  • 3-row compact system

  • 4-row balanced system

  • 6-row maximum output

  • Custom configurations

Coating Variants:

  • Full chocolate coating

  • Bottom-only coating

  • Drizzle patterns

  • Dual-flavor coating

Special Features:

  • Quick row changeover system

  • CIP cleaning system

  • Energy recovery unit

  • Hygienic design certification


Detailed Product Description

The Precision Process:
  1. Gentle Mixing (Optional): A custom-designed mixer gently folds sticky date paste, nut butters, proteins, and whole ingredients (nuts, fruits) without smashing or over-processing.
  2. Multi-Row Forming & Extrusion: The heart of the line. The homogeneous mixture is precisely extruded through a multi-lane depositor head, creating 2, 3, or 4 continuous, perfectly shaped rows of product simultaneously.
  3. Multi-Stage Cooling Tunnel: The bars travel through a cascading cooling tunnel to set their structure. This is critical for achieving the desired chewiness and preventing bars from sticking together.
  4. Enrobing Option (Optional): For chocolate-coated bars, the lines seamlessly feed into a precision enrober that covers the bars with a curtain of tempered chocolate (dark, milk, or compound).
  5. Cooling & Setting (For Chocolate): A second cooling tunnel sets the chocolate coating to a glossy, snap-perfect finish.
  6. Automatic Multi-Lane Wrapping: Finally, the bars are fed into high-speed flow-wrapper that packages them in air-tight film.
Multi-row energy bar production line overview Extrusion and molding process for energy bars Cooling tunnel for energy bar production Chocolate enrobing process for energy bars Cutting and packaging integration for energy bars
Customizable Bar Sizes: Adjustable molds for different weights (e.g., 30g, 50g, 100g).
Versatile Formulations: Works with protein doughs, nut butters, granola, oats, and sticky mixtures.





Success Metrics

Global Nutrition Company Results:

  • Output Increase: 400% higher production capacity

  • Labor Efficiency: 80% reduction in operating staff

  • Quality Consistency: 99.2% product uniformity

  • ROI Achievement: 14-month payback period

  • Energy Savings: 25% reduction per unit produced

"The multi-row system transformed our production capabilities, allowing us to meet global demand while maintaining premium quality standards."


Technical Support

Comprehensive Service Package:

  • 24/7 remote monitoring

  • Predictive maintenance

  • Spare parts guarantee

  • Operator certification program

  • Annual performance audit


FAQ

Q: How is coating consistency maintained across all rows?
A: Individual temperature control and curtain adjustment for each row ensures perfect consistency.

Q: What happens if one row requires maintenance?
A: The system allows independent row shutdown while other rows continue production.

Q: Can different recipes run on different rows simultaneously?
A: Yes, the system supports individual recipe management per row.

Q: How long does row changeover take?
A: Complete row configuration change in under 30 minutes with our quick-change system.

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