As the flagship model for high-volume production in the ZQ series, the ZQ80 is specifically designed to address
three core pain points of medium and large manufacturing
enterprises: "high capacity demand, low downtime risk, and
compatibility with complex specifications" — it not only breaks
through the capacity ceiling of the ZQ60 but also adapts to
continuous production scenarios with "monthly output of 50,000
units or more" through enhanced automation and stability. It is a
core piece of equipment in industries such as daily chemicals, food
& beverage, and industrial packaging to achieve "cost reduction via
economies of scale + controllable quality". Its value can be
elaborated from three core dimensions.
I. Core Positioning: Who Needs the ZQ80 Most?
It focuses on enterprises with monthly output of 50,000-150,000 units, long-cycle continuous
production, and compatibility with multiple specifications
(including large-capacity/complex structures), and is particularly suitable for:
- Large FMCG OEM factories (e.g., contract manufacturing 2-4L laundry
detergent bottles for national daily chemical brands, or producing
1-2L PET bottles for chain beverage brands);
- Enterprises with own brands covering national distribution channels
(e.g., large-scale grain and oil brands, industrial cleaning agent
brands) that need to stably supply large-batch orders;
- Manufacturers producing "large-capacity/complex-structure
containers" (e.g., 2-5L edible oil barrels with handles,
double-walled insulated kettle liners, chemical reagent bottles
with measurement scales);
- Fields with high compliance requirements (e.g., food-contact
packaging, non-injection medical containers) that need to meet
strict standards such as FDA and GB 4806.
II. Four Core Advantages: Solving Large-Scale Production Challenges
1. Breaking Through the Capacity Ceiling: Meeting High-Volume
Continuous Production
- High Output Efficiency: Based on standard 500ml containers, the hourly output can reach 300-450 units, which fully covers the demand of 50,000-150,000 units per month.
Compared with the ZQ60, its monthly capacity is increased by
60%-150%, eliminating the "capacity bottleneck" for enterprises
expanding to national markets.
- Continuous Production Stability: Equipped with a reinforced mechanical structure and a dual servo
drive system, the average daily downtime is ≤ 30 minutes (mainly
for routine maintenance), and the stable operation rate remains
above 98%. It avoids the "frequent shutdowns affecting delivery"
problem common in traditional large-size models.
- Durability Upgrade for Key Components: The mold clamping unit adopts high-strength alloy steel, and the
mold cooling circuit is optimized for uniform temperature control —
the service life of core parts (such as the servo motor and mold
base) is extended by 30% compared with industry averages, reducing
long-term replacement costs.
2. Strong Compatibility with Complex Specifications: Adapting to
Diverse Product Needs
- Large-Capacity & Complex Structure Support: It can handle container production with a volume range of
500ml-5L, and is compatible with special structural designs such as
handles, double walls, and built-in measurement scales — no major
equipment modification is needed to switch between products like
"2L edible oil barrels" and "5L industrial chemical buckets".
- Broad Material Compatibility: In addition to conventional materials (PP/PE/PET), it supports
high-performance materials such as HDPE (for corrosion-resistant
chemical packaging) and barrier-grade PET (for fresh-keeping
beverage bottles), as well as eco-friendly materials like rPET
(recycled PET) and PLA (biodegradable plastic), aligning with
global environmental protection policies.
- Fast Specification Switching: With a "one-click parameter recall" function and a quick-change
mold system, mold replacement for different specifications takes
only 45-60 minutes (20% faster than traditional large models). It
can store up to 100 sets of production parameters, meeting the
needs of "multi-sku, high-volume" flexible production.
3. Compliance & Quality Controllability: Meeting Strict Industry
Standards
- Compliance with International Standards: The equipment’s contact parts with materials adopt food-grade 304
stainless steel and food-contact-grade lubricants, fully complying
with international standards such as FDA (U.S.), EC 10/2011 (EU),
and national standard GB 4806. It is suitable for producing food,
medical, and baby care product packaging.
- Triple Quality Inspection Mechanism: Integrated with online wall thickness detection (error ≤ 0.08mm),
real-time pressure monitoring, and visual inspection of finished
product appearance (identifying defects such as bubbles and
scratches), the qualified product rate is stably maintained above
99.2%.
- Traceability Management: The intelligent control system can record production data (e.g.,
temperature, pressure, output) for 180 days, facilitating
traceability and analysis in case of quality disputes, which is
critical for industries with strict audit requirements.
4. Automation for Cost Reduction & Efficiency Enhancement: Lowering
Labor and Energy Costs
- Fully Automated Production Line: It can be connected to a fully automated
feeding-molding-demolding-sorting line, reducing the need for 3-4
manual workers compared with semi-automatic models, and avoiding
human errors caused by manual operation (e.g., uneven demolding).
- Energy Consumption Optimization: Adopting an inverter control system and a heat recovery device,
its energy consumption is 12%-18% lower than that of traditional
large-size injection blow molding machines, saving an average of
300-500 yuan in electricity costs per month for continuous
production.
- Intelligent Management: Equipped with a 10-inch touchscreen and remote diagnostic
function, managers can monitor production status in real time and
quickly resolve minor faults through remote guidance, reducing the
cost of on-site maintenance by technicians.
III. Typical Application Scenarios
- Daily Chemical Industry: Mass production of 2-4L laundry detergent bottles, 1-2L body wash
bottles, and large-capacity hair care product containers;
- Food & Beverage Industry: Manufacturing of 1-2L PET beverage bottles, 2-5L edible oil
barrels, and 3-10L bulk condiment buckets;
- Industrial & Medical Auxiliary Fields: Production of 2-5L industrial cleaning agent barrels,
non-injection medical disinfection bottles (complying with YY/T
0929 standards), and chemical reagent packaging with anti-leakage
structures.
For medium and large enterprises pursuing "scale expansion + cost
control + quality stability", the ZQ80 is not just a production
device, but the core support for transforming from "mass
production" to "high-efficiency lean production" — helping
enterprises gain competitive advantages in price, delivery time,
and quality in the fierce market competition.