Simple Configuration Disc Granulation Production Line for Mineral Powder to Granules

Disc pelletizer granulation production line

The simplified disc granulator granulation production line is generally used for a small number of raw materials, generally less than 2 kinds of raw materials, and the ingredients do not require strict proportion requirements. The main equipment of this production line is the disc granulator and drying equipment. Because the disc granulator uses water spray granulation, the granules produced contain high moisture, which requires drying equipment to remove.

Processing mineral powders (such as calcium carbonate, talc, and bentonite) into granules through disc granulation is a key process for addressing issues such as dust generation, low transportation efficiency, and inconvenience. The "Simplified" solution, centered around low cost, high adaptability, and ease of operation, focuses on core functions and simplifies non-essential auxiliary systems. It is suitable for small to medium-sized production capacities (typically 10,000-50,000 tons/year) with moderate requirements for granule quality, such as fertilizer carriers, building material supplements, and feed additives. The following describes the production line's composition, process flow, key parameters, advantages, and considerations.

Application case diagram of Disc pelletizer in production process

Main equipment of fertilizer production line:

Granule packaging machine: It adopts automatic bag sewing machine, and can also be replaced with manual bag folding and sewing according to needs.

The main advantages of fertilizer production line:

①The production line adopts Disc pelletizer, which is easy to operate and can be operated without professional training.

② The use of flexible belt conveyor equipment maintains the integrity of the particles and does not destroy the particle structure during the conveying process.

③The overall structure adopts one-button start and stop, which is easy to operate and maintain.

④ It adopts 3-bin automatic batching equipment with high batching accuracy, keeping the error within ±0.2%.

FAQ:

Q: What is the application of the Organic Fertilizer Granules Production Line?

A: The Organic Fertilizer Granules Production Line is primarily used for the granulation of organic wet raw materials.

Q: What are the typical raw materials used in this production line?

A: The raw materials used in the Organic Fertilizer Granules Production Line include compost manure, farm waste, city garbage, and other organic materials.

Q: What is the capacity range of this production line?

A: The capacity of the Organic Fertilizer Granules Production Line ranges from 1 to 20 tons per hour.

Q: What is the maximum allowable humidity level for raw materials in this production line?

A: The maximum allowable humidity level for raw materials in the Organic Fertilizer Granules Production Line is ≤30%.

Q: Is this production line automated?

A: Yes, the Organic Fertilizer Granules Production Line is fully automatic, minimizing manual intervention and maximizing efficiency.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Established in 2000, Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a prominent manufacturer in China, specializing in the design, production, and supply of high-quality fertilizer machinery. With over 24 years of production experience and 16 years of export expertise, we have built a reputation as a leading brand in the fertilizer machinery industry. Our commitment to innovation and quality has allowed us to become a trusted partner for fertilizer producers around the world.

Expertise in Fertilizer Machinery

We specialize in the research, development, and production of machinery for various types of fertilizers, including organic, compound, and blended fertilizers. Our product range is designed to meet the diverse needs of fertilizer manufacturers, offering robust and efficient solutions. With an annual production capacity ranging from 10,000 to 200,000 tons, we are capable of providing both small-scale and large-scale fertilizer production systems, ensuring flexibility for our customers.

Skilled Technical Team

Our success is driven by a highly skilled technical team, consisting of more than 50 experienced engineers and a dedicated R&D team of over 20 experts. Together, they continuously work to develop innovative, energy-efficient, and eco-friendly solutions for fertilizer production. By leveraging the latest technology and industry know-how, our team ensures that all our machines deliver superior performance and meet the highest quality standards.

Comprehensive Solutions and Services

At Tianci, we are committed to providing comprehensive solutions to meet our clients' specific needs. We offer customized designs and production lines tailored to the individual requirements of each customer. Our services go beyond just supplying machines—we also provide pre-sales consultations, on-site installations, and after-sales support to ensure seamless operations. Additionally, we offer professional training programs to help our clients optimize machine performance and extend their lifespan.

Global Reach and Future Vision

With over 50 countries served, Tianci Heavy Industry Machinery Co., Ltd. has established a strong global presence. We pride ourselves on our ability to deliver fast and reliable solutions, regardless of location, through efficient logistics and a dedicated customer service team.

Looking ahead, we remain committed to continuous innovation and the development of advanced fertilizer production equipment. We aim to provide high-quality machinery that supports the growth and success of fertilizer plants worldwide. Through our ongoing dedication to quality, sustainability, and customer satisfaction, we will continue to be a trusted partner in the global fertilizer industry.