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| Categories | Roofing Roll Forming Machine |
|---|---|
| Brand Name: | METALIGN |
| Model Number: | IBR |
| Certification: | CE,ISO,etc |
| Place of Origin: | CHINA |
| MOQ: | 1 set |
| Price: | USD1,000-700,000. Based on customization. |
| Payment Terms: | L/C,T/T |
| Supply Ability: | 30 sets per month |
| Delivery Time: | 30 days |
| Packaging Details: | Industrial plastic film wrapping, secured with steel wire. |
| Product name: | Double Layer Chain Driven Roof Panel Roll Forming Machine With Hydraulic Cutter |
| Key words: | Metal Roof Panel Roll Forming Machine/Double Layer Roof Panel Roll Former Chain Driven Roll Forming Line |
| Profile: | IBR Panel |
| Application: | Residential Roofing / Industrial Roofing / Warehouses Roofs |
| Material type: | PPGI/PPGL/GI/GL Steel Coils |
| Material thickness: | 0.3-0.8mm |
| Forming speed: | 15-20m/min |
| Main motor power: | 5.5Kw |
| Forming stations: | 18 |
| Driving system: | Chain |
| Frame structure: | Wall panel |
| Shaft diameter: | 70mm |
| Machine condition: | Brand new |
| Shaft material: | #45 steel quenched 55-60℃ |
| Roller material: | High grade #45 steel , surface with hard chrome |
| Display language: | English/Spanish/Russian/French,etc, customizable |
| Control technique: | PLC+Touch Screen |
| Delivery time: | 30 days |
| Company Info. |
| Cangzhou Metalign Machinery Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
| 1.1 Production Line | ||
This production line is designed for industrial and commercial customers seeking efficient metal roof panel manufacturing. Its double-layer structure allows simultaneous production of multiple panel sizes, ensuring flexibility, high throughput, safety, and reliability. Ideal for roofing contractors, sheet metal manufacturers, and metal construction suppliers across global markets. |
| 1.2 Profile | |
The metal roof panels produced are galvanized steel, 0.3–0.8mm thick, with customizable corrugated or wall-type profiles. Double-layer roll forming ensures two panel designs simultaneously. Panels feature high dimensional accuracy, surface smoothness, and strength, suitable for residential, industrial, and commercial roofing. Optional perforations or embossing can enhance design and functionality. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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| 1.3 Production Process | |
Flow Chart: Manual Decoiler – Guiding System – Roll Former – Hydraulic Cutter – Out Table | |
Process: The roll former shapes galvanized steel coils into precise roof panels using chain-driven double-layer forming. Protective chain covers ensure safety and durability. Hydraulic cutting provides high-precision length control. The system allows flexible production of various panel sizes simultaneously, offering efficiency, safety, and quality suitable for industrial and commercial roof panel manufacturing. |
| 1.4 Key Focus | |
Double-layer design enables simultaneous production of two different roof panel sizes. | |
Chain-driven roll former ensures stable, precise forming with reduced maintenance. | |
Protective chain covers enhance worker safety and extend chain life. | |
Hydraulic cutter delivers accurate, clean panel lengths. | |
Flexible configuration allows efficient production and easy adjustment for custom panel sizes. |
| 2.1 Decoiler | ||
| Structure | Double-support |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
 |  |  |
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw |  |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
 |  |  |
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.7 Product Collection | |||
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
 |  | ||
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
Hanging-Arm Control Box |
Standing Control Box | ||
| 2.9 Hydraulic Power Unit (HPU) | ||
Motor Power | 5.5Kw |  |
| Oil Required | N32 or N46 hydraulic oil is available | |
Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.10 Analysis | |
| 5T Manual Decoiler | Unwinds steel coil manually, cost-effective, flexible for different coil sizes |
| Guiding System | Ensures precise alignment of coil before forming, reduces material waste |
| Roll Former | Double-layer forming allows two panel types, chain-driven for stable operation |
| Chain drive with protective cover enhances safety and prolongs chain life | |
| Hydraulic Cutter | Provides precise panel lengths, high-speed cutting for consistent quality |
| Out Table | Supports finished panels, reduces labor, improves handling efficiency |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
This line allows customization of roll former tooling for specific panel profiles, including different corrugation patterns, wall-type embossing, and perforation designs. Hydraulic cutter can be adjusted for varying lengths. Double-layer configuration can be optimized for panel width combinations, production speed, and material thickness adaptation.
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