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DPC technology (Direct Plated Copper)

Categories Technical Ceramic Parts
Brand Name: ZG
Model Number: MS
Certification: CE
Place of Origin: China
MOQ: 1 PC
Price: 10USD/PC
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 1000 PCS
Delivery Time: 5-8 work days
Packaging Details: Strong wooden box for Global shipping
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DPC technology (Direct Plated Copper)

DPC technology (Direct Plated Copper)


Stapes of the technological process:


1. Formation of a thin continuous film of conductive material on a ceramic substrate. In this case, there may be holes in the substrate;


2. Applying a photoresist to the formed conductive layer;


3. Exposure and manifestation of photoresist;


4. Galvanic build-up of copper metallization of the required thickness;


5. Application of Ni-Au finish coating;


6. Removing the photoresist from the surface of the board;


7. Chemical etching of the conductive layer remaining on the ceramic after removing the photoresist.


Specifications

Properties

Thick-film technology

DPC

Tolerance

± 10%

± 1%

Adhesion

high

high

Surface roughness Ra, mkm

от 1 до 3

≤ 0,3

Pages

Technology comparance (the 5 - the best items, the 1 - the lowest items)


Properties

DPC

Thin- film technology

Thick-film technology

Electrical conductivity

5

3

4

Thermal conductivity

5

3

4

Stability of parameters

5

5

3

Resolution

4..5

(определяется толщиной медного слоя)

5

2

Cost

5

2

2


Ceramics

Thickness, mkm

Conductive material of the transition holes

Tolerance for the width of the conductor, microns

Cu

Ni

Au

Al2O3

1... 100

3 ... 5

0,075... 1

Ag, Cu

50

AlN


An equally important characteristic that determines the durability of products is the resistance of the metallized board to temperature effects. Thermal cycling testing was carried out according to MIL-STD-202.107G. This method is designed to determine the stability of a ceramic substrate with metallization to a cyclic temperature change.

Test conditions:


  • -400C (30 min)~1250 oC (30 min), 500 cycles;
  • adhesion measurement method: bursting machine;
  • conditions: adhesion ≥ 3 kg.

Test results


Value, кг

Results

Value, кг

Results

1

3,84

+

6

3,94

+

2

3,92

+

7

4,11

+

3

4,02

+

8

3,51

+

4

3,76

+

9

3,87

+

5

3,58

+

10

4,01

+

Average adhesion value, кг: 3,86 ± 0,18

Application area

  • solar collectors;
  • power electronics:
  • power integrated circuits;
  • thermoelectric coolers and generators;
  • microwave appliances;
  • Microwave devices;
  • LED leds.

Quality DPC technology (Direct Plated Copper) for sale
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