High-Precision Robotic Internal Coating Spraying System for Molded Pulp Packaging

High-Precision Robotic Internal Coating Spraying System for Molded Pulp Packaging

Composition of Production Line

• Robotic spraying arm (6-axis)

• High-pressure airless spray gun

• Conveyor belt system with workpiece positioning sensors

• Automatic paint supply & circulation system

• PLC control panel with HMI touch screen

• Exhaust & ventilation unit (explosion-proof)

• Paint recovery & waste treatment module

Product Description

This automatic internal coating spraying equipment is specifically designed for molded pulp industrial packaging (e.g., egg trays, fruit trays, electronic cushioning packaging). It uses programmable robotic arms to evenly apply water-based or solvent-based functional coatings (waterproof, oil-proof, anti-static) onto the inner surface of pulp molded products. The system ensures consistent film thickness, reduces overspray, and increases coating material utilization by up to 40%. Ideal for medium to large-scale production lines.

Technical Parameters

Application

• Molded pulp industrial packaging: electronic product trays, medical device packaging, industrial shock-absorbing liners

• Internal surface coating for water/oil/grease resistance

• Anti-static or anti-corrosion coating for special storage requirements

Customization

Every system is fully customizable: we can adjust robot arm reach, number of spray guns, conveyor width, coating material compatibility, control software interface, and integration with existing production lines. Custom jigs/fixtures for non-standard workpiece shapes are also available.

Feature

• Vision-guided path planning for complex 3D internal surfaces

• Automatic nozzle cleaning and anti-clogging design

• Real-time flow rate and pressure monitoring

• Energy-saving recirculation of unused coating

• Easy-to-use recipe management (store 100+ product profiles)

• Stainless steel construction for corrosion resistance

Support and Services

• 24/7 online remote troubleshooting

• On-site installation & commissioning

• Operator training (video manuals + in-person)

• 12-month warranty, lifetime spare parts supply

• Annual maintenance contract available

Packing and Shipping

• Packed in plywood export crates with anti-rust film

• Seaworthy packaging, suitable for container shipping (40’HC)

• Delivery: FOB Shanghai or CIF term

• Shipping weight ≈ 2100 kg, volume ≈ 12 m³

FAQ

Q: Can the system coat very deep internal cavities?
A: Yes, with optional extended nozzle and articulated robot arm – customizable reach up to 500 mm.
Q: What types of coatings are compatible?
A: Water-based acrylic, silicone, wax emulsions, solvent-based lacquers, and UV-curable coatings.
Q: How long does it take to switch between different product shapes?
A: Less than 5 minutes via recipe recall and quick-change tooling (customizable quick-clamp jigs).

Company Profile

Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipment, the implementation of the whole plant export.

At present, the company produces the product variety is complete, has been widely used in external wall insulation integration, inner wall decorative plate plastic spraying, bamboo and wood coating, screen printing, PCB, LCD, LED, electronic components, shoe materials, glass products, adhesive, fiber, vacuum plating UV, water transfer printing and many other fields of industry, and has been praised by customers.

Since its start has been the spirit of "high-tech, high investment, high-quality, high-management" of the modern strategy for your business to provide the best, the best service is our aim and the supreme glory, let us cooperate to carry to create more high-quality products, which all sectors of society to create a better future!

Company has passed ISO9001: 2015 quality management system certification.