The CuZn31Si Brass Wrapped Bushing, with dimensions of 40mm x 36mm x 82mm, is a precision-engineered component that offers superior wear resistance and durability. Constructed from high-quality CuZn31Si brass alloy, this bushing is wrapped or formed around a central core or mandrel, providing a secure and reliable fit for various applications.

The CuZn31Si Brass Wrapped Bushing is commonly used in rotating machinery such as pumps, motors, compressors, and other equipment. The CuZn31Si brass alloy, which contains approximately 31% zinc and a small amount of silicon, ensures excellent corrosion resistance, strength, and machinability.

The precise dimensions of 40mm x 36mm x 82mm allow for easy installation and compatibility with specific equipment. The wrapped design ensures that the bushing remains securely in place during operation, minimizing the risk of movement or misalignment.

Overall, the CuZn31Si Brass Wrapped Bushing 403682mm is a reliable and durable bearing component that offers smooth rotation, low friction, and long-lasting performance. It is an essential part of maintaining the smooth and efficient operation of rotating machinery in various industrial applications.

Brass Wrapped Bushing Manufacturer, Exporter, Cheap Price

091 bronze wrapped bushing with groove 40*36*82 metric size

40*36*82mm, the Chemical formula of the alloy is CuZn31Si. Silicon brass is characterized by high strength and corrosion resistance.

ISO 426-1 Grade CuZn31Si

Brass Wrapped Bushing, with material CuZn31Si. It has good anti-fatigue, anti-erosion and anti-abrasion and load capacity. It can be produced by different bronze material and the surface can be produced with other type of oil socket and oil groove in different working condition. The material structure, application fields, and technical parameter are as follows.

the bushing is made of copper alloy CuZn31Si that is of higher density with its surface punched with oil sockets or grooves, which depends on the customer's requirements. This type of bushing has better load capacity, anti-erosion, and anti-abrasion capacity.

Material: CuZn31Si

working temperature		-40~+150℃
Coefficient of linear expansion		19.2×10-6/K
Friction coefficient		0.06~0.15μ
Mating Axis	Hardness	≥50
	Roughness	0.4~1.0

The use of parameters
Parameters	090 Bronze Wrapped Bushing	091 Copper Wrapped BushingBronze Wrapped Bushing	092 Bronze Wrapped Bushing	094 Bronze Wrapped Bushing	09G Bronze Wrapped Bushing
Density
8.9g/cm³	8.9g/cm³	8.4g/cm³	8.9g/cm³	8.9g/cm³	8.3g/cm³
Pressure resistance strength	470N/mm²	440N/mm²	470N/mm²	470N/mm²	470N/mm²
Coefficient of heat	60W/m.k	71W/m.k	60W/m.k	60W/m.k	58W/m.k
Linear expansion coefficient	18.5×10-6/K	19.2×10-6/K	18.5×10-6/K	18.5×10-6/K	18.5×10-6/K
Hardness	90~120 HB	80~110 HB	90~120 HB	90~120 HB	90~120 HB
Elongation	55%	30%	55%	55%	55%
Alloy material	CuSn8P	CuZn31Si	CuSn8P	CuSn8P	CuSn8P
Other material	CuSn6.5P		CuSn6.5P	CuSn6.5P	CuSn6.5P

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

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Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

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• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

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Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

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Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and  online support.

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