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inner-wire-core-for-control-cables

Categories Mechanical Control Cable
Brand Name: Phidix
Model Number: DFX
Certification: IATF16949
Place of Origin: Shang Hai
MOQ: 10 piece
Price: Negotiation
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: 800 pcs per month
Delivery Time: 7 - 40 work days
Packaging Details: carton or wood case
Type: MD,LD,HD,VLD
Serise: Push pull cable assembly
Certificate: IATF16949
Material: Stainless Steel
Applications: Transportation,Agricultural Equipment,Aerospace & Defense,Industrial Machinery,Commercial Seating
OEM: Yes
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inner-wire-core-for-control-cables

Stainless Steel Inner Wire Cores for Mechanical Control Cables

Phidix provides a comprehensive range of inner wire cores designed for precision and durability in mechanical control cable systems. From light-duty actuation to industrial-grade applications, we offer strand configurations to meet various motion control demands.

Our cores are available in 1x7, 1x19, 7x7, and 7x19 stainless steel constructions—with customization services to match the mechanical, spatial, and environmental needs of your system.

Available Strand Constructions

ConstructionTypeFeatures & Application Focus
1x7Semi-rigidHigh tensile strength, suitable for long straight routing
1x19Low-frictionSmooth surface, ideal for push-pull actuation in compact space
7x7FlexibleGood balance between strength and flexibility, general purpose
7x19High-flexMaximum flexibility, recommended for tight bends & curved runs
Solid WireRigid coreExcellent push performance, used in short-travel applications


Choosing the Right Core Structure

Different applications demand different inner core behaviors:
• Need flexibility for tight routing paths? Choose 7x19.
• Seeking low-friction movement for precision actuation? Use 1x19.
• Replacing rigid control levers with a cable? Consider solid wire.
Check our selection guide for an in-depth breakdown.

Industry Applications

Phidix wire cores serve various industries:
Transportation: Motorcycle, ATV, marine throttle/brake controls
Agricultural Equipment: Choke, clutch, and valve actuation
Industrial Machinery: Panel lever cables, damper/flap actuators
Aerospace & Defense: Remote latch or release cable systems
Commercial Seating: Recliner actuation and position locking cables

To learn more about structure options, potential failure modes, or how we manufacture precision inner cores, see:

Strand Structure Selection Guide

Control Cable Core Failure Analysis

Our Manufacturing Process

Low-Friction Stainless Core for Push-Pull Actuation


Material & Technical Standards

• Stainless Steel: SUS 304 / 316L options
• Surface Treatment: Polished, coated, or PTFE finished
• Sizes: Custom diameters from 0.8 mm to 3.0 mm
• Compliance: IATF 16949 certified, ROHS-compliant
• Manufacturing: Strand preforming, tension-controlled drawing, inline testing

Phidix Quality You Can Trust

We don’t just supply wire cores — we support OEM collaboration, prototyping, and small-batch customization.
All cores are tested for:
• Dimensional consistency
• Surface finish integrity
• Tensile and elongation properties
Our in-house engineering team can help optimize strand structure, length, and terminal preparation based on your application.

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