Maximize Coating Efficiency Hanging Conveyor System Intelligent Control and 3D Visual Positioning

Equipment Description:

1. Intelligent control module ‌
‌Central control platform‌: Real-time monitoring: track speed/spray gun pressure/temperature/energy consumption (data refresh rate 100ms)
Preset recipe: Store 50 sets of process parameters (including water-based paint/UV paint/high solid content paint)
‌3D visual positioning‌: Laser scans the workpiece contour (accuracy ±0.5mm), automatically generates the optimal spraying

2. Path
‌Safety interlock‌: Automatically cut off the gas source when the combustible gas concentration exceeds the limit (explosion lower limit 25%)
Emergency stop response time <0.3 seconds (in line with GB 5226.1-2025 standard)

3.‌Core performance and advantages‌

4. Safety and environmental protection design

Explosion-proof design: positive pressure air supply in the spray booth (pressure difference +15Pa), isolated from external dust

Wastewater treatment: neutralization precipitation + membrane filtration (wastewater reuse rate ≥80%)

Emergency protection: grounding resistance of the whole system ≤2Ω
Fire extinguishing device covers the spray booth/curing furnace (response time <5 seconds)

Main structures and components:

‌‌I. Main equipment composition‌
1.‌Ground rail conveying system‌
‌Ground rail track‌: Material: high-strength alloy steel (galvanized surface for rust prevention), adjustable track spacing (0.5-3m)
Load capacity: 300kg/station, running speed 0.3-5m/min (frequency conversion speed regulation)
‌Sled carrier‌: anti-static design (surface resistance ≤10⁶Ω), suitable for special-shaped workpieces (maximum size 5m×2m×1.2m)
‌Positioning accuracy: ±1mm (laser positioning sensor)
2.‌Pre-treatment module‌
‌Degreasing spray tank‌: alkaline degreasing liquid (pH 12-13, 50℃ constant temperature), oil removal rate ≥99%
‌Phosphating tank‌: nickel-free environmentally friendly phosphating liquid, film thickness 1-2μm (salt spray resistance ≥500h)
‌Pure water cleaning tank‌: three-stage countercurrent rinsing, conductivity ≤10μS/cm, water saving rate ≥50%
3.‌Automated painting unit‌
‌Robot spraying station‌: 6-axis robotic arm (repeat positioning accuracy ±0.05mm), supports water-based paint/UV paint
High-pressure airless spray gun: spraying pressure 15-25MPa, atomization particle size 20-50μm
‌Supply Paint system: two-component dynamic mixing (proportional error <±1%), with self-cleaning function
Constant temperature control (20±2℃), flow accuracy ±2mL/min
4. Curing and drying system
Infrared pre-baking area: 60-80℃/3-5min, fast surface drying (surface hardness ≥HB)
Hot air curing oven: temperature 120-140℃ (uniformity ±3℃), time 15-25min
Exhaust gas treatment module: RTO thermal storage combustion (VOC purification rate ≥99%), particulate matter emission <5mg/m³

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.