Customizable Loop Cross Belt Sorter For High Speed And Accurate Sorting In Complex Warehouse Environments

Customizable Loop Cross Belt Sorter For High Speed And Accurate Sorting In Complex Warehouse Environments

The Realkey Cross Belt Sorter is an innovative system designed for accurate sorting of parcels and cartons. It integrates tracks, carts, perpendicular belts, recognition, and communication technologies into a cohesive unit. Carts, chained in a continuous loop, use crosswise belts—hence "Cross Belt"—to transport items, loaded manually or automatically. At sorting points, belts activate to ensure precise item placement.

Offered in circular or linear configurations, these sorters provide outstanding performance. Circular models hit 2 meters per second, sorting 22,000 items per hour, while linear designs reach 1.5 meters per second, processing 8,000 items hourly. Ideal for high-throughput, multi-directional sorting, they’re essential in express delivery, e-commerce, fashion, food, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Product Features

Mature and Reliable

The cross belt sorter is tailored for small to medium parcels, accommodating a wide range of weights and volumes typical in express and e-commerce logistics. With multiple chutes and dependable performance, it’s a globally trusted solution backed by proven technology.

High Applicability

This system offers robust stability and high processing capacity, sorting cartons, envelopes, apparel, plastic-wrapped items, books, and more. Customizable specs and chute sizes (e.g., 600mm, 700mm, 750mm, 1000mm) fit diverse sites. Modular cart tracks enable adaptable layouts, with chute counts customized to specific needs.

Simple Loading Operations

Adaptable to user workflows, the sorter allows manual loading or automated platforms for scanning, weighing, and loading. Workers can operate it with minimal training, streamlining operations.

Modular Solutions

Standardized components and a lightweight design accelerate production, transport, assembly, and commissioning, ensuring quick customer response. Modular setups enhance maintenance efficiency, maximizing equipment uptime.

Cost-Efficient Operations

High sorting efficiency reduces operator workload, optimizes staffing, cuts labor and management expenses, and supports rapid business growth through efficient processes.

Application

Postal and Express Delivery

Cross belt sorters excel in regional hubs, transfer stations, and large postal or courier facilities with heavy sorting demands. As labor costs rise, linear models are valued for compact, flexible designs that boost productivity.

E-Commerce and Global Trade

E-commerce peaks demand versatile sorting solutions. Cross belt sorters deliver, serving sectors like clothing, electronics, baby goods, supermarkets, and pharmaceuticals with streamlined efficiency.

Advantages

Intelligent Vision Systems

Realkey’s sorters can integrate advanced vision tech for real-time cart monitoring, isolating faulty carts to prevent errors and issuing swift alerts to reduce disruptions (requires auto-feeding).

Enhanced Cart Linkage Technology

Realkey’s algorithms optimize cart usage—single carts for small items, dual carts for parcels up to 1.2 meters—offering flexibility and efficiency without added costs.

Automated Maintenance Management

The interface enables carts to autonomously navigate to maintenance zones, minimizing manual intervention and improving upkeep efficiency.

Proven Durability

With 18 years of logistics automation expertise, Realkey provides rugged, dependable sorting solutions, solidifying our status as a trusted industry partner.

Realkey | Intelligent Logistics Automation Since 2007
(Professional manufacturer of logistics conveyingtand sorting aquipinent)

Core Strengths
✓ Over 60 engineers in our R&D team focused on innovation and product upgrades
✓ A 20,000-square-meter production facility equipped with advanced technology
✓ ISO9001 quality management system certification ensures rigorous quality control

Quality Assurance
• High-quality logistics conveying and sorting equipment
• Customized intelligent logistics solutions
• Reliable performance and customer satisfaction guaranteed from raw materials to final delivery

• Honored as a "High-Tech Enterprise" by the Chinese government