Air Conditioner Production Line Customization

Automatic Air Conditioner Assembly Production Line Customization

Key Components of an Air Conditioner Assembly Line

1. Preparation Area:

   • Components like compressors, evaporators, condensers, fans, and control units are gathered.
   • Quality checks are performed on incoming parts.

2. Assembly Stations:

   • Station 1: Frame Assembly
     The base or frame of the air conditioner is put together.

   • Station 2: Component Installation
     Major components (compressor, evaporator) are installed onto the frame.

   • Station 3: Electrical Connections
     Wiring and control systems are connected.

   • Station 4: Refrigerant Charging
     The unit is charged with refrigerant, following safety protocols.

   • Station 5: Testing
     Each unit is tested for functionality, including cooling performance and leak checks.

   • Station 6: Final Assembly
     Outer casing and additional components (grills, filters) are added.

3. Quality Control:

   • Ongoing inspections occur at each station to ensure standards are met.
   • Final quality checks are conducted before packaging.

4. Packaging and Shipping:

   • Finished units are packaged for shipment.
   • Documentation and labeling are completed.

Efficiency Considerations

• Lean Manufacturing: Techniques to minimize waste and streamline processes.
• Automation: Use of machines for repetitive tasks to enhance speed and accuracy.
• Training: Workers are trained to ensure they can quickly adapt to any station as needed.

Safety Measures

• Proper training on handling refrigerants and electrical components.
• Use of personal protective equipment (PPE) for workers.
• Regular maintenance of machinery to prevent accidents.

Conclusion

An effective air conditioner assembly line combines well-organized workstations, quality control measures, and a focus on efficiency to produce reliable and high-quality products

.

Foshan Dongliu Automation Technology CO., LTD was established in May 2012, it is a professional engaged in refrigeration industry final assembly production equipment set design, production, sales and service as one of the science and technology company, and is committed to becoming a high-quality supplier in the global refrigeration industry.

The company covers an area of 12000 square meters and has 150 employees,, university undergraduates accounted for 40% of the total number, including 41 design technical personnel, the company's shareholders and main design and management personnel have 5-25 years of refrigeration industry production, process, equipment management experience.

Our company's main products:

① Key refrigeration equipment: high-pressure nitrogen leak detection system, vacuum pumping system, refrigerant charging equipment (including explosion-proof types), and performance test system etc.

② Automated production lines: providing whole lines with equipment for air conditioners (household, commercial, mobile, central air conditioners, including R32/R290/R600a), refrigerators, wine coolers, air-source heat pumps, pool heat pumps, automotive air conditioners, energy storage and thermal management products.

③ Value-added services: free provision of whole-line production planning solutions.

Dongliu pays attention to the education and skills training of personnel, and has staff technical training center and technical practical operation base. Since its inception, Dongliu Company has always adhered to the business philosophy of "product leadership, design driven", unswervingly guaranteed product quality, improved innovation ability, and devoted itself to the development of a full range of automatic and semi-automatic equipment to meet the diversification of market demand.

Our company's products involve energy storage air conditioning, energy storage thermal management air conditioning, household air conditioning, commercial air conditioning, air source heat pump and drying equipment and other industries. The technology of product excellence and the working method of continuous improvement of efficiency are Dongliu's commitment to customers. The developing Dongliu spirit of "proactive, pioneering and innovative" goal will provide you with high quality products and intimate service. We warmly welcome you to call or visit our company to negotiate guidance.

Full value chain services

1.Manufacturing：Dongliu production base covers an area of ​​12,000 square meters. After the production line equipment is assembled, it will be sent to the customer for on-site installation to ensure quality and accuracy.

2.Research and Development：52 R&D personnel, accounting for 40%.Successfully developed a series of world-leading refrigeration performance testing products.

3.Sales：Dual-channel strategy: combined systems and independent products
Continuously optimize the value supplier network layout and pre-sales service

4.Dual-channel strategy: combined systems and independent products
Continuously optimize the value supplier network layout and pre-sales service

5.System Integration：Global solution center for the entire process of refrigeration equipment production.Pioneer and promoter of many applications in automation and intelligence.

6.Service：24-hour*7-day non-stop service; providing a complete service portfolio from spare parts, emergency services, on-site services to system services.

Reasons for Choosing Us

1.Professional：Leading automation technology, 5~25 years of technical team dedicated, professional, and specialized

2.Reliability：12+ years of production experience, good quality assurance system, high precision and strong reliability

3.Security：The highest safety standards and years of control experience ensure the highest safety level of the line and automation equipment.

4.After-sales Service：Perfect after-sales service system: 7 days * 24 hours, providing support for you around the clock.

5.Refrigeration industry：Dongliu has the largest installed capacity and the highest industry share in the refrigeration equipment industry and is a brand supplier for many domestic refrigeration companies.

6.Brand Effect：Dongliu is a leader in the refrigeration equipment industry. The strong combination highlights the brand effect.

Long-term Cooperative Partners