Twisted Basalt Fibers , Twisted Glass Fibers , Twisted Carbon Fibers Roll To Roll Inline Sputtering System

Metal wire, metal strips,twisted basalt fibers, twisted glass fibers, twisted carbon fibers, various chemical twisted fibers, optical fibers --- surface treatment coating line, functional coatings line, optical functional coating line, continuous wire and strip vacuum deposition equipment, nanometer thin film deposition line

1. Coating Films:

1.1 Conducitve metals: Al, Cr, Cu, Ti, Zr, Ag, Au, Ni etc.

1.2 Non-conductive metal based films: Tantalum(Ta ), TaN, Ta₂O_5,

Silicon (SiOx) , Indium (In), Niobium (Nb) TiNbN etc.

Application

1. Metal conductive filaments

2. Metal coil strips, thickness is less than 1mm

3. Fiber-Optic Cables

4. Chemical fiber wires

5. Chemical fiber line
6. Glass yarns and carbon yarns copper coating
7. Carbon yarns and glass yarns aluminum coating

9. PVD silver plated copper wire,

10. Silver plated fiber- optic cable

11. Gold plated wire machine

12. Silver-plated copper strip

13. Silver plating on copper , bronze and brass cables

14. New Multi-Layer Coating Line for Copper wire and strips

15. Silver Plating Machine for Fiber Optical Cable

Technical Background

After decades of research and development, vacuum coating has been quite a mature film deposition treatment which has a positive prospect applications in various industries. It requires a comprehensive technologies to apply the vacuum coating technique to continuous wires and strips, which can modify the surface characteristics and functions, its significant lightweight performance makes an advantage for artificial intelligence devices.

Types of the existing vacuum coating production line for wires and strips substrates

(1)Separated type

(2) Air-to Air,full continuous coating type

The Air-to Air full continuous coating line is a completed continuous coating process processes which including cleaning pre-treatment in the atmosphere environment, and then the substrates ( strips or wires) enters into the vacuum chamber to get metal films deposited, in then end it back to atmosphere environment again through buffering chambers.
The coating line key structural modules:
A: Substrates (strips or wires) cleaning pre-treatment module
B: Cooling down module
C: Annealing module
D: Film deposition chamber
E: Loop devices and vacuum buffering chamber.

The whole coating line’s structure, operation and control system is more complex, extremely high investment but the advantages of high output and sharping down production cost efficiently make it is very attractive for manufacturers.

Desgin Features:

1. Roll to Roll + Inline sputtering system

2. High precision control

3. Unlimited chambers based on the coating process's demand;

4. Multiple coating technologies

5. Flexible combination: pre/post treatment chambers, buffing chambers, deposition chambers (PVD, PECVD, CVD etc.)

6. Various metal layers deposition.

7. Modular standard design and fabrication

8. Quick installation and maintenance

9. IPC operation and control system

Support and Services:

Our technical support team is available 24/7 to answer customer inquiries, provide technical advice and troubleshooting assistance.

Our technicians are highly experienced in the operation and maintenance of Roll to Roll Coating Machines and are available to guide customers through the installation, set-up, and operation of the machines.

We also provide maintenance and repair services for our machines, offering preventive maintenance schedules, spare parts, and emergency repair services.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.