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| Categories | Vial Filling Machine |
|---|---|
| Brand Name: | Lingyao |
| Model Number: | LYKXGF2-30 |
| Certification: | CE, ISO, GMP |
| Place of Origin: | China |
| MOQ: | 1 unit |
| Price: | 200,000-400,000USD per piece |
| Payment Terms: | D/A,D/P,T/T,Western Union |
| Supply Ability: | 3 pcs per 6 months |
| Delivery Time: | 180 work days normally |
| Packaging Details: | carton, wood carton, pallets |
| Machine Name: | Vial Filling Line |
| Scalability & Flexibility: | 2-30ml vials |
| Output Capacity: | 6000-26000 BPH |
| Function: | Vials Washing, Sterilization, Filling, Plugging, Capping |
| Vials Material: | Glass |
| Precision & Accuracy: | High-precision filling +/-1% |
| Sterilization Capability: | Integrated sterilization processes(ultrasonic cleaning, dry heat sterilization) |
| After-sales Service & Technical Support: | 1-2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime |
| Energy Efficiency: | water, energy aligned with sustainability goals |
| Data Integrity & Traceability: | 21 CFR Part 11 |
| CIP/SIP: | Yes |
| LAF: | Yes |
| Company Info. |
| Suzhou Lingyao Intelligent Equipment Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
High-Efficiency Aseptic Filling Line: Automated Solutions for Pharma, Biotech & Cosmetics
This system goes beyond basic liquid filling by integrating a highly controlled, step-by-step process logic to protect sensitive formulations:
Thermal Stabilization: Formulations enter the system through integrated cooling jackets, maintaining strict temperature control. This is vital for heat-sensitive fillers like mRNA vaccines and collagen-based cosmetics.
Oxidation Prevention: Before the liquid is dispensed, active nitrogen purging technology displaces oxygen within the vial. This protects oxygen-sensitive compounds, such as peptide-based formulations and volatile essential oils, from degradation.
Precision Servo-Dosing: High-viscosity biotech solutions and lightweight cosmetic essences are accurately dispensed using servo-driven pumps. This mechanical design ensures exceptional dosage consistency (up to ±0.5% accuracy), a non-negotiable factor for oncology s and hormone therapies.
Lyophilization Integration: For biologics requiring ultra-low temperature handling, the line seamlessly integrates with upstream freeze-drying (lyophilization) equipment, maintaining an unbroken aseptic chain.
Secure Sealing & Output: Vials are stoppered and capped with a >99% pass rate, ensuring absolute sterility before exiting the cleanroom environment.
The modular design of this automated vial filler allows facilities to pivot quickly between distinct industry requirements:
Sterile & Vaccine Production: Engineered to comply with WHO and FDA regulations, ensuring absolute sterility for injectable antibiotics, insulin, and sensitive mRNA vaccines.
Biotechnology: Easily manages the high viscosity of stem cell serums and biologic reagents, supporting rapid changeovers between single-dose vials and larger bulk reagent bottles.
Premium Cosmetics: The ideal cosmetic filling machine for high-value skincare products. It flawlessly processes cosmetic essences, serums, and essential oils without cross-contamination.
When evaluating capital equipment, this aseptic filling line delivers distinct operational and strategic advantages:
Scalable Throughput: Choose the precise configuration that matches your market demand, scaling effortlessly from 6,000 pieces per hour for R&D batches up to 26,000 vials per hour for large-scale commercial launches.
Reduced Operational Overhead: An optimized, energy-saving design reduces power consumption by up to 30% compared to traditional legacy systems.
Environmental Resilience: Constructed from heavy-duty 316L stainless steel, this machinery resists corrosion from aggressive cleaning agents and performs reliably in high-humidity regions like Southeast Asia and the Middle East.
Accelerated Market Entry: Equipment comes with pre-validated documentation, drastically speeding up regulatory approvals in strict markets such as the EU, GCC, and ASEAN.
Global Reliability: Backed by 24/7 technical support and global service hubs, ensuring rapid trouble and immediate spare parts availability.
Benchmarking: Our Solution vs. Industry Standards
| Feature | Standard Filling Equipment | Our High-Efficiency Aseptic Line |
| Dosing Technology | Pneumatic pumps (±2% accuracy) | Servo-driven pumps achieving up to ±0.5% precision. |
| Atmospheric Control | Ambient air exposure | Nitrogen purging for zero-oxidation of sensitive APIs. |
| Temperature Control | Requires external facility cooling | Integrated cooling jackets for direct thermal management. |
| Energy Consumption | High constant draw | 30% reduced power usage via modular configuration. |
| Regulatory Validation | Requires extensive localized testing | Pre-validated documentation for accelerated EU/GCC/ASEAN approval. |
Note: Performance metrics vary based on the specific model configuration selected for your facility.
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