Low Capacity Vision Inspection and Sorting Machines for PET Preforms

Low Capacity Vision Inspection and Sorting Machines for PET Preforms

Equipment features:

Inspection principle

Designed as an aid to day-to-day activities in the Quality Control Laboratory, KY-PP performs high-precision inspection of transparent PET preforms, including the top-seal, the bottom, the body and the thread area. The inspection includes identification of colour defects, diameter and wall thickness measurements, surface defect detection, etc. KY-PP can read the number of cavities moulded in the neck of the preform to produce statistics based on this number. This new version of the machine introduces the patented inspection module that applies innovative Artificial Intelligence tools to the inspection with Polarised Light also.

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection Overview

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-400 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Software Function

• Enabling and disabling the system detection function
• Detection index parameters and accuracy adjustment
• Template sampling and saving, storage and retrieval of sample information
• Camera screen calibration function
• Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
• Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
• Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

Operation Parameters

Delivery Time

The production cycle of the whole machine is expected to take 12-15 weeks. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.

After Sales Service

• The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
• Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
• Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.

About Us

Development History

The technology center is composed of algorithm department, software department, optics department, hardware department and mechanical department. The algorithm team currently has 7 PhDs, ensuring that the AI algorithm has the ability to continuously update.

Organization Structure