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| Categories | Bottle Inspection System |
|---|---|
| Brand Name: | KEYE |
| Model Number: | KVIS-B |
| Certification: | NO |
| Place of Origin: | China |
| MOQ: | 1 SET |
| Price: | Negotiable |
| Payment Terms: | L/C, T/T |
| Delivery Time: | 4 to 6 weeks |
| Packaging Details: | Fumigation-free wood |
| Supply Ability: | 1 set per 4 weeks |
| Name: | Automated Defect Inspection System Machine |
| Weight: | 500kg |
| Color: | Grey |
| Material: | Stainless 304 Food Grade |
| Pixel: | 2.3Million |
| Accuracy: | 99.8% |
| Air pressure: | 0.5~0.8MPa Purify and oil-free |
| OEM/ODM: | Yes |
| MOQ: | 1 Set |
| Loading port: | Shanghai |
Bottled coffee is convenient for many office workers. For such an indispensable drink in life, major manufacturers are gradually "arming" their knives and forks while aiming at this piece of cake. In today's increasingly competitive market, many manufacturers are using technological intelligence and automation to improve their production equipment. In such an environment, Keye Tech brings the latest AI intelligent detection technology to enter the market leisurely, helping each other large manufacturers provide strong support. Compared with the traditional manual quality detection process, intelligent detection technology occupies a great advantage in improving efficiency, saving costs, reducing labor, and increasing benefits.
Detection details
Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.
| System operating parameters | |||
| Dimensions | 2.3×0.85×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
The detection standards are as follows:
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% | ||||||
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | Qualified product 99.5% | ||
| Hole | ≥1mm | Qualified product 99.5% |
The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
Notches or deformed in the screw teeth of the bottle mouth
Product configuration details
1. Mechanical part
| Name | Quantity | Unit |
| Gear | Several | pcs |
| Bearing | Several | pcs |
| Motor | 4 | pcs |
| Belt | 4 | pcs |
| Transmission Parts | 1 | set |
| Sheet metal parts | 1 | set |
| Rocker | 1 | set |
| Plexiglass | 1 | set |
2. Electronic component part:
| Name | Quantity | Unit |
| 1.3 million pixel camera | 11 | pcs |
| camera lens | 11 | pcs |
| Stroboscopic flash source | 3 | pcs |
| Laser beamer | 2 | pair |
| High-speed solenoid ejector | 2 | pcs |
| Industrial Power | 3 | pcs |
| Circuit trigger board | 1 | pcs |
| Frequency converter | 5 | pcs |
| Industrial computer | 1 | pcs |
| HD touch screen | 1 | pcs |
| Pneumatic Components | 1 | set |
| Warning light | 1 | pcs |
| Terminal/relay | 1 | set |
| Strong and weak wires | Several | pcs |
Machining process
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