A Roll Dip Trickle Varnish System For Coating Rotors And Various Coils

A Roll Dip Trickle Varnish System For Coating Rotors And Various Coils WIND-ZDG

• Specification

• The main chain adopts special straight chain: the chain pitch = 76.2mm
• Working station distribution: 120 working stations in total,15pcs loading & unloading stations, 25pcs preheating stations, 4pcs air cooling stations, 2pcs varnish dripping stations, 4pcs leveling stations, 15pcs low temperature gel stations, 39pcs curing stations, 15pcs cooling stations.
• The fixture adopts Ø16 drill chuck, applicable for two model types armature.
• Step 1 station once.Varnish dripping time and cycle time can be set and displayed.
• The workpiece starts to rotate before vanishing dripping, and the speed is adjusted by the inverter. Varnish drips twice per workpiece in a row.
• The varnish dripping part adopts a precision peristaltic pump, equipped with 4 sets of pumps (two pumps on both the left and right sides). The dripping flow can be adjusted.
• The working temperature of the curing tunnel is adjustable (≤150℃). The insulation layer of the curing tunnel is 150mm, made of high-quality rock wool.
• The electric heating device is equipped with hot air stirring fan. The heating tube is finned and has a long duration (normally 5 to 8 years). All the terminals are outside the machine, which is safe and reliable.
• The temperature control adopts intelligent temperature control instruments with over-temperature alarm function, and can independently control each heating zone.
• The equipment is equipped with a centrifugal exhaust fan, which performs exhaust and exhaust treatment on the varnish dripping area and the loading & unloading area.
• Machine is controlled by PLC, and it can automatically complete all processes except for loading and unloading.
• Power supply: three-phase four-wire system, AC380V/50Hz; total power is about 38Kw.

• Main configuration

• Output estimation

Assuming that the cycle time is 90s in one step, the workpiece warm-up time ≈38min, gel ≈23min, and curing time ≈60min; If you work 10 hours a day, the machine can run 3.3 circles, but there is no output in the first circle, so

daily output = (3.3-1) circle × 120 stations × 2 sides = 550 pieces

If cycle time and working hours are changed, the output will change accordingly.

Machine shipment

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​   Provide armature,stator motor manufacturing mchinery,

   including stand along machine, fully-auto complete production line

​   

2.Characteristic Component

  Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

   Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.