220V Automated Bakery Production Line

Whether you want to make any kinds of cakes, such as cupcakes and muffins, filled cake, or decorated cakes, cake Rusk, SAIMAI can offer industry-leading equipment, production lines and turnkey plants.
SAIMAI has spent more than 20 years working with medium- and large-scale industrial-scale customers in China and Southeast Asia to improve and develop technology that can be tailored to different processing requirements such as cake size, shape and cake type.
From aeration mixer and depositors to tunnel ovens, injecting machines, depanners and packaging lines, the up- to –date technology from SAIMAI can handle any batter mixture, and final product, which can reduce labor and increase output and automation.
In addition to the slicing machine and drying oven, the line is suitable for producing cake rusk.

The line can be equipped with:

Aeration Mixing Machine

Oil Sprayer

Paper cup Dispenser

Cake Depositor

Tunnel Oven

Suction Depanner Needle Depanner

Spiral cooler

Pan Cleaning Machine

Injecting Machine

Multi-layer Cooling Belt Conveyor

Chocolate Coating Machine

Ultrasonic slicer

Drying Oven

Continuous aeration mixer
Aeration is critical to cakes. Developed in the mixer, air bubbles in the batter provide much of the cake’s structure and volume. Aeration impacts a cake’s ability to rise in the pan.

Oil sprayer
1: stainless steel structure complete with legs and height adjustable
2: motion through inverter controlled gear motor-
3:Fume containment hood in stainless steel
4 When the photoelectric switch get the signal of tray arrival, the sprinkler nozzle will begin to sprinkle oil in batch type according to the setting program.
5 The high-speed sprinkler nozzle canbe opened or closed quickly, which can guarantee the correct sprinkling position and avoid wasting oil.
6: Special sprinkling technology, the oil mist is similar with the thin oil droplets and seldom to volatilize, which can help to pollute environment.
7: When the baking tray is changed, the position of sprinkling nozzle and sprinkling program should be changed.

Depositor
1. Electrically controlled by PLC for semi-liquid fillings.
2 .This depositors include nozzles which is changeable in the width mounted on a bridge.
3. Standard range of volume is adjustable on the screen from 15 to 130 cc.
4. The capacity is adjustable up to 20-25strokes p/min. depending on the used materials and volume.
5. The operation in full synchronisation to the empty tray conveyor when the detector gets the tray arrival information.
6. The total depositor is built onto a fixed frame which is made of stainless steel and non corrosive materials.
7. The motor and reducer is mounted in the cabinet which is stand beside of the conveyor.
8 .The PLC with the touch screen is mounted on the top of the cabinet for easy operates.

Tunnel oven
1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.
2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.
3..Inspection door on the control side
4.Stainless steel side and top outside panel.
5.The temperature is measured in each zone, both temperature underneath and above the product to be baked.
6.In the event of a driving motor failure, the belt can be driven by the hand device. Which could send the product out of the oven.
7. OMRON PLC system is built into the control cabinet for the control of the oven.


SUCTION DEPANNER /NEEDLE DEPANNER/FLIP-OVER DEPANNER
1. The depanner works according to the vacuum -principle. This vacuum is obtained by a high-pressure fan which is equipped with a silencer. The depanner is installed in the baking tray conveyor system. Depending on the capacity, products of more baking trays are taken at the same time.
2. The products are taken by sucking-cups of silicone rubber. These sucking-cups are installed on an exchangeable plate which is a part of the vacuum chamber of the depanner. The vacuum chamber is pneumatically vertically moved during the picking and the placing of the products. The horizontal movement of the vacuum chamber is done by a frequency-controlled drive.


Spiral Cooling Tower
Our spiral cooling tower is suitable for the food industry, light industry, and the optimal conveying equipment during the automatic continuous production. It is widely used in food cooling, conveying, and so on.
Features:
1. It can be customized to meet customer requirements and designed to be the most suitable size and structure for your product.
2. Reliably and practicability: It is in accord with ergonomics and durability.
3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the equipment.
4. Strict food safety standard: Smooth and clean surface, opening design and stainless structure make it easy to be cleaned.
5. Its advantages as below: beautiful shape and good quality; transmit steadily and smoothly with low voice; easy operation and low maintenance cost.
6.Optional for the cleaning system, the cleaning system has circulating hot water, steam cleaning, residue removing, and strong wind function.

Conveyors
1. PLC systems can monitor faults and showing alarm information in Mandarin and English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.
2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.
3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.

Packaging and delivery :

Our head quarter Saimai Company has been founded in China since 1976. We focused on rubber, painting, and coating for ships and bridges.

With our strong tie-up with respective company and local enterprises, and experience in affairs of various companies with diverse activities, we provide our clients with the best product and service with comprehensive and high-quality services.

In 2003, we started to develop on manufacturing bakery equipment such as tunnel oven, reel oven, rotary oven, dough mixer, etc. with the most advanced technology from overseas.

In 2010, we imported the latest technology from Japan for manufacturing whole production line for moon cakes, cupcakes, burger buns, toast, chicken floss mini pies, and danish bread.

In virtues of our innovation and perfecting pursuing spirit, we keep perfecting our products, striking the best balance between environmental protection and performance, which helped us sell our products allover the country and the southeast Asia.

We have gained the Manufacturing License for Industrial Products, Quality Management System Certificate, Intellectual Property Management System Certificate, Certificate for Honoring Contract in Guangdong 2015, 3 Guangdong High-Tech Product Certificates, 4 patents, 16 practical new patents, 1 Design Patent. We have also initiated the application for New High-Tech Program, application for Sustainable SME in Dongguan, Mutiply Scale & Benefit Plan, as well as several new patents.