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Inlay And Crimping Process Ultrasonic Plastic Welding Machine

Categories Ultrasonic Plastic Welding Machine
Brand Name: QRsonic
Model Number: QR-W35PD
Certification: CE
Place of Origin: China
MOQ: 1 unit
Price: Negotation
Payment Terms: T/T, Western Union
Supply Ability: 2000 pcs per month
Delivery Time: 7 workdays
Packaging Details: packed in wooden case
Products Name: Ultrasonic Plastic Welding Machine
Frequency: 35Khz
Power: 800w
Generator: Digital Generator
welding head: Aluminum or Titanium
Application: Various Plastic Materials
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    Inlay And Crimping Process Ultrasonic Plastic Welding Machine

    Inlay and Crimping Process Between Metal Parts and Plastic Parts by 35Khz Ultrasonic Welder


    Description:

    Hand-held ultrasonic welding machine, also known as ultrasonic spot welding machine, can be used for welding thermoplastic materials. It can be replaced according to different welding processes for welding, spot welding, embedding, cutting and so on.
    The horn transfers the received vibrational energy to the joint of the workpiece to be welded, in which the vibrational energy is converted into thermal energy by friction to melt the plastic.
    The short pressure maintained on the workpiece after the vibration stops causes the two weldments to solidify in a molecularly linked manner. Generally, the welding time is less than 1 second, and the obtained welding strength is comparable to that of the body.
    Ultrasound can be used not only to weld hard thermoplastics, but also to fabrics and films. The main components of a set of ultrasonic welding systems include ultrasonic generators, transducer/amplifier/welding head triples, molds and frames.


    Specifications:

    Item NoQR-W35PD
    Power800W
    GeneratorDigital generator
    Frequency35KHZ
    Voltage220V or 110V
    welding headAluminum or Titanium
    Gross weight13Kg



    Parameters:

    Gun TypePen Typle
    Frequency35k30k28k20k35k30k28k
    Power8001000w1200w1500w800w1000w1200w
    Diameter of horn Tip10mm10mm12mm13mm10mm10mm12mm
    Diameter of cover51mm64mm40mm45mm60mm
    Dimension of Gun100mm×45mm×32mm——————
    Weight of Gun0.5kg0.5kg1.2kg1.2kg0.4kg0.5kg1.0kg
    Digital Generator
    Analog Generator
    Traditional welding common problems:

    1. High temperature welding is easy to cause damage to the welding surface, and in severe cases, the product will be deformed.
    2. The welding equipment becomes large in size, it is not easy to handle by hand, and it is impossible to complete complicated processes.
    3. The welding mode is too single, the welding material is restricted, and the welding head cannot be replaced at will.
    4. Welding with adhesive and flux, welding pollution is serious, welding strength is not high
    5. Use adhesive, pin or other mechanical fixing during welding, low efficiency and high cost



    Advantages:

    1. High stability: The digital electric box automatically tracks the resonant frequency, adjusts the output frequency and matches the handheld device. Once the fault is found and the operation alarm is stopped, most of the ultrasonic welding can be completed in 0.1-0.5 seconds.
    2. Energy saving and environmental protection: no damage to the welding surface, no deformation, no scratches and glue residue, no need for a large number of fixtures, fluxes, adhesives, reducing labor costs
    3. Reliable quality: ultrasonic welding solidification molding, recombination between molecules, forming a strong molecular chain, the weld strength can be close to the strength of raw materials, air tightness, airtight, airtight
    4. Simple operation: Ultrasonic welding is very easy to automate. As long as the welding parameters are set, welding can be carried out without preheating or cleaning.
    5. Wide application range: Handheld ultrasonic spot welding gun can be used for welding of film, cloth and thermoplastic products, riveting, spot welding and inlaying and blanking process between metal parts and plastic parts.


    Inlay and Crimping Process Between Metal Parts and Plastic Parts by 35Khz Ultrasonic Welder





































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