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18 Cavities a Mold 400mm Plunger Stroke Car Brake Pads Making Hot Press Machine

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Guangzhou Ju Chuan Machinery Co., Ltd.

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18 Cavities a Mold 400mm Plunger Stroke Car Brake Pads Making Hot Press Machine

How to produce brake pads?

Mixing powder
put powder in to cool press machine
pick up formed mixture from cool press machine
Put formed mixture and steel back into hot press machine, then close the mold and waiting for curing
Put the pads into oven for baking
Put pads into Spray line for coating
put pads into the grinding machine and make it smooth
Put smooth pads into Slotted guide angle integrated machine
Spray coating for the steel back
Quality checking and packing

Machine spare part and brand :

NO.	ITEM	BRAND
1	SOLENOID VALVE	TAIWAN HYTEK
2	CONTROL SYSTEM(PLC)	JAPAN MITSUBISHI
3	SOLID STATE RELAY(SSR)	CHINA SONON
4	OIL PUMP	JAPAN YUKEN
5	HUMAN MACHINE INTERFACE(HMI)	TAIWAN PANELMASTER
6	MOLD BASE CASTING	DUCTILE CAST IRON(QT500-07)
7	MAIN CYLINDER	ONE PIECE CAST MOLDING, DUCTILE CAST IRON(QT500-07)
8	MAIN MOTOR	TAIWAN TATUNG
9	WITH PLC CONTACT PROTECTION DEVICE

Machine parameter:

400ton brake pads hot press machine

Double work station

Type: 4 Columns

Clamping Force: 400 Tons

Diameter of Cylinder: Φ500mm

Plunger Stroke: 400 mm

Open daylight: 300~400 mm

Heating Plate size: 700*700 mm

Heating mode: electric heating

Mold opening: front and rear mold opening

Cylinder up speed: Low speed 1-6mm/sec; High speed 60mm/sec

Cylinder down speed: Low speed 1-6mm/sec; High speed 70mm/sec

Motor capacity: 18kw*2

Heater capacity: 15HP*2

Total capacity: 42kw

Gross weight: 14ton

Machine size: 3460*2688*2255mm

18 cavities mold picture:

Machine Maintenance Manual:

Routine inspection and maintenance
Check the electric heating panel, check whether the heating plate is fixed and the wiring is short;
Check whether there is oil leakage or leakage in the motor oil pump, piping and valve;
Check the tank level；
Check the flow of cooling water;
Check the abnormal sound of motor oil pump, piping, valve, etc.；
The machine starts to run, and after a few hours, the oil temperature should be within the range of 35C ~ 50C；
Check whether system pressure is normal..
Weekly maintenance
whether the solenoid valve is super hot, check its vibration and wiring condition;
whether the fastening screws of the limit switch are loose;；
whether the pipe joints are loose or not;；
Whether the filter is blocked or not.

Product Tags:

tyre manufacturing machines

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