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Large Capacity Cement Production Line 100TPD To 3000TPD Long Service Life

Categories Cement Production Line
Brand Name: ZK Corp
Model Number: Rotary Kiln Cement Plant
Certification: ISO,CE
Place of Origin: CHINA
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 PER MONTH
Delivery Time: 30DAYS
Packaging Details: MEET THE SHIPPMENT REQUIREMENT
Experience: more than 60 Yrs
Service: design, manufacturer, onsite guidance
Energy Saving: 20-30%
Capacity: 50-3000(t/d)
Raw material: Limestone, Clay, Gypsum, Fly Ash, Slag
Warranty: 12 Months
Condition: New
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    • Product Details
    • Company Profile

    Large Capacity Cement Production Line 100TPD To 3000TPD Long Service Life

    100tpd To 3000tpd Rotary Kiln Cement Plant/Cement Kiln/Cement Making Machinery


    Process of Cement Production Plant:
    1. Raw Materials

    The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products.

    2. Raw Material Preparation
    Mining of limestone requires the use of drilling and blasting techniques. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.
    Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm.
    Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.

    3. Crushing and Pre-homogenization
    Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc.


    4. Raw Material Homogenization
    In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.

    5. Preheater and Calciner
    Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.

    6. Cement Clinker Burning
    Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.
    7. Cement Clinker Grinding
    Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.

    8. Cement Packaging.
    We adopts advanced technology and equipment to improve the efficiency, technical level, advanced design, ensure the economical investment for the cement production line.

    Features:

    1. High Efficiency
    Cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.


    2. Saving Energy
    Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.

    3. Environmental protection
    Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.

    4. High degree of automation
    There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.

    Specifications:

    Dry process cement production line (25-200t/d)

    Clinker capacity25t/d50 t/d100 t/d150 t/d200 t/d
    Rotary kilnSpecificationΦ1.4×33mΦ1.6/1.9×36mΦ2.2×45mΦ2.5×50mΦ3×60m
    Capacity1t/h2t/h4t/h6t/h8t/h

    Calcination

    Temperature

    (℃)

    14501450145014501450
    Raw millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.7t/h4.5t/h9t/h12t/h16t/h
    Motor power55kW130kW210kW210kW310kW
    Cement millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.4t/h3.5t/h6.5t/h8t/h12t/h
    Motor power55kW130kW210kW210kW310kW

    New dry process cement production line (300-1500t/d)

    Clinker Capacity300t/d700 t/d1000 t/d1500 t/d
    Pre-heaterC12-Φ2500Φ3500Φ48002-Φ4000
    C2Φ3600Φ4800Φ4800Φ5800
    C3Φ36002-Φ3700Φ5200Φ5800
    C4Φ3600Φ4800Φ5200Φ6200
    C5Φ3600Φ4800Φ5200Φ6200
    Pre-calcinerSpecificationΦ2200Φ2800Φ4800Φ5200
    Rotary kilnSpecificationΦ2.8×44mΦ3×48mΦ3.2×50mΦ3.5×54m
    Capacity12.5t/h30t/h42t/h63t/h

    Calcination

    temperature

    (℃)

    1450145014501450
    Raw millSpecification

    Vertical roller mill

    Φ1700

    Dry mill

    Φ3.2×7+1.8m

    Dry mill

    Φ3.5×10m

    HRM2800

    Vertical roller mill

    Capacity30t/h50t/h85t/h130~160t/h
    Motor power400kW1000kW1250kW1250kW
    Cement millSpecification

    Φ2.4×13m

    Open circuit

    Φ3×11m

    Closed circuit

    Φ3.2×11m

    Closed circuit

    Φ4.2×13.5m

    Closed circuit

    Capacity22t/h42t/h64t/h95t/h
    Motor power800kW1250kW1400kW3550kW
    Quality Large Capacity Cement Production Line 100TPD To 3000TPD Long Service Life for sale
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