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10- Wire Electric Heat Treat Furnace Continuous SS Wire Anneaing CE Certified

Categories Electric Heat Treat Furnace
Brand Name: WONDERY
Model Number: WR-10AF
Certification: CE
Place of Origin: Jiangsu, China (Mainland)
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 60 Sets per Quarter
Delivery Time: 60 Days
Packaging Details: plywood case suitable for sea transportation
Name: Electric Heat Treat Furnace
wire number: 10 wires treated a time
max power: 160 kW
Voltage: 380V 3P 50HZ
Wire diameter: 1-3mm stainless steel wire
max working temperature: 1050 degree celcius
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    10- Wire Electric Heat Treat Furnace Continuous SS Wire Anneaing CE Certified


    10-wire Electric Heat Treat / Treatment Furnace Continuous SS Wire Anneaing


    1. Construction heat treat/ treatment furnace /steel wire annealing furnace

    Continuous steel wire annealing furnace is mainly composed of furnace body, stainless steel pipe, heating

    elements and fixing devices, electrical control system, and furnace temperature automatic control system.

    furnace body

    1.1 Furnace shell:heat treat/ treatment furnace /steel wire annealing furnace

    The outer wall of the furnace welded with Q235 plate with the thickness of 3 mm.

    It welded by 10 # section steel and 8 # section steel. The furnace has the advantage of firm

    structure, reliable and durable performance.

    1.2 Furnace lining: heat treat/ treatment furnace /steel wire annealing furnace

    The furnace lining is all-fiber structure. It adopts high-quality high-temperature refractory

    fibers, standard stainless steel round parts and scientific and reasonable mounting method.

    The aluminum fibers are pre-compressed into blocks (compression gravity: ≥230Kg/m3 ) and

    then fixed to the furnace body by round stainless steel parts. The installation thickness of the

    insulation material is ≮350mm. The structure has low heat conductivity, strong anti-shock capacity, and anti-erosion.

    The aluminum silicate fiber resists a maximum temperature of 1200℃. The material of round steel is 1Cr13 round steel.

    The lining has the effect of rapid heating and heat preservation.

    The bottom is made of heavy refractory brick and mullite brick.

    The expansion joints of refractory bricks are retained in masonry to

    prevent the expansion damage of lining when heated. Every 400 mm,

    a shaped brick is used to fix stainless steel pipes (the wire mesh

    inside the shaped brick prevents the cracking of the shaped brick

    leading to the deformation of the stainless steel pipes). The two sides

    of each shaped brick are fixed with stainless steel splints.

    1.3 Furnace body heating element:


    The heat treatment furnace employs high-quality high-resistance alloy material 0Cr27AL7Mo2 which is

    processed into corrugated resistance bands. They are installed on the bottom of the furnace

    body to ensure that they are not damaged during processing. The furnace has 6 heating zones.

    The arrangement of heating elements corresponds to that of heating zones. An independent

    heating group is arranged in each heating zone. All lead-out rods are made of φ16 0Cr25AL5

    material. The special industrial chucks are used for lead-out rods to ensure firm and reliable wiring.

    1.4 Heating elements

    The heating elements adopt high quality high temperature alloy belt in order to meet long term

    use at the temperature of 1100 ℃. The furnace lining adopts aluminum silicate refractory fiber.

    The furnace is equipped with 10 stainless steel tubes for wires going through. The specification

    of the tube is Ø22, 12 meters length. The tube material is 310S(Cr25Ni20Si2)which has

    the advantage of durability at high temperatures. Each pipeline is equipped with protective

    gas joint. The cooling groove at the pipe outlet is provided with a sealing connecting device.

    The inlet is equipped with guide device to ensure that the wire runs in a straight line in the

    pipeline. And the thermal expansion device of the pipeline is also equipped in the furnace.

    1.5 Cooling tank

    The cooling tank is made of 5 mm thick iron plate by pressing and welding, and the frame

    is welded with 10# and 8# Q235 steel. There are 10 stianless steel tubes sealed and welded

    with heating tubes. The stainless steel tube material is 304 (1Cr18Ni9), and the diameter

    is Ø22. The tank is equipped with inlet and outlet water to ensure rapid cooling of annealed parts.

    The effective cooling pipe length is 5.5 meters.

    1.6 Ammonia decomposition device

    The furnace has ammonia decomposition and purification device. Using liquid ammonia as raw

    material, under the action of catalyst, heating decomposition to obtain hydrogen and nitrogen

    mixed gas containing 75% hydrogen and 25% nitrogen.

    1.7 Temperature control system

    Temperature control: the furnace adopts Shanghai Guolong intelligent temperature controller

    to control the temperature which has self-tuning function to calculate the ideal PID parameter

    and achieve temperature stability. The temperature controller has the functions of over-temperature

    alarm and thermal couple breakage protection.

    The heating loop adopts the SCR and trigger control. The output heating power can be changed to

    achieve temperature control.

    The over-temperature alarm system is sound and light alarm which ensures the safety of workpieces

    and equipment in furnace.

    All main control devices, such as AC contactors, fast fuses, intermediate relays, stroke switches,

    operation switches, buttons, signal indicators, and operation and display devices are the brand of

    CHINT. heat treat/ treatment furnace /steel wire annealing furnace


    Technical parameter heat treat/ treatment furnace /steel wire annealing furnace

    1 Effective Heating Length: 11.5m*10 wires; It has preheating section, heating section and holding section.

    2 Effective Cooling Length: 5m*10-wire;

    3 Heating power: 160KW (1-100% adjustable)

    4 Temperature Control Zones: 5 Zones

    5 Temperature Control Method: PID SCR Control Shanghai Guolong temperature controller with over-temperature alarm;

    6 Temperature Control Accuracy: ≤±1℃;

    7 Furnace wall temperature: 45℃+Room Temperature;

    8 Empty furnace power consumption: ≤18%;

    9 Rated temperature: 1150℃, Normal working temperature: 800-1050℃;

    10 Cooling water in cooling section: Recycling. For 24-hour work, a cooling tower is recommended outside the workshop.

    11 Furnace lining: furnace side and furnace roof adopt full fiber structure;

    12 Heating element: 0Cr27AL7Mo2;

    13 Product: φ1-3mm stainless steel wire;



    3.Supply scope of heat treat furnace

    No.ItemQ’tyRemark
    1Furnace body1 set
    2Heating elements1 setResistence belt and resistance wire
    3Temperature control system1 set
    4Temperature controller5 pcs
    5Compensation lead wire200meter
    6Thermal couple5 pcsK type
    7Guide roller device30 sets
    8Cooling tank1 set

    steel wire continuous annealing furnace picture:




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