Double Glazing Machine Insulating Glass Production Line With Gas
Insulating glass production line consists of four sections,
transfer section, washing section, inspection section and pressing
section. It uses advanced technology to make high-quality and
variety DGU automatically, such as double glass, triple glass,
Low-e glass, shaped glass and stepped glass.
|Low voltage electrical appliance||Germany||SIEMENS|
|Button and indicator light||France||SCHNEIDER|
|IG line with gas filling online|
1. Low-e glass sensor
This sensor is installed before washing machine.It can automatically recognize
Low-e glass,preventing the glass from dropping Low-e surface.
2. Conveyor roller
The transfer : The front and back transfer wheel are all moved, all
actively transferred. It can guarantee the big size glass and thick
glass pass through smoothly.
The checking part uses LED tubes to check whether the glass is
clean or not.
The whole washing and drying section adopt 304 stainless steel,
including the plate and interior spare parts.
The thickness plate can up to 4mm and the interior plate can be
8mm.The equipment performance is better and service life is much
4. Six Brushes
It has 6 brushes which are all soft brushes, can wash flat glass,
temper glass and low-e glass. It has a diameter of less than 0.1mm
bristles, never damage glass, especially for low-e glass.
5. Noise reduction device
The noise can be controlled below 90 decibels by using nylon gear
6. Water heating system
Adopts air heating system, use soft water to wash glass clearly.
7. Large frequency converter & Air knife ( Single or double air knife system )
There are one air knife system and one large frequency converter.
The air knife can be divided into up & down two parts, both of
them are frequency knife.The two parts will work at the same time
when drying a large size glass (height>1.5m), while there is only down-parts drying for the small size glass (height<1.5m), saving much energy.
8. Automatically recognize glass thickness
1). There is a universal joint device, when the glass thickness was
changed, the wind knife will move forward and backward to adjust
the distance so that the relative distance between the wind knife
and the glass is constant, so as to avoid damage to the glass due
to the changes of the glass thickness.
2). There are chain gears on both sides of the bottom of the glass
to actively transfer the glass which can keep a fast speed, not
only the large size, small size glass can also be passed quickly.
Pressing & Filling gas section ( Optional)
9. Pressing part
For gas filling line, we use servo motor and timing belt to press insulating glass.
1). Servo motor can be accurately calculated the thickness of the
glass and aluminum strip for your glass press. Compared with
traditional hydraulic station by pressure, it guarantees the
precise pressure at the same time,without damaging the glass and
increasing pressing speed.
2). Timing belt is serrated shape, the pressing will be more
10. Adjustable back plate
We adopt CNC technology into the pressing board. Normal line has 74
adjustable points to keep the back plate straight all the time,
however, gas filling line has 88 adjustable points.
11. Energy saving of pressing function
It adopts 3 micro switches,which divide the pressing part into 4
Each micro switch receives the signal will add a part of the
working area. When the corresponding micro switch is not touched,
the region does not work.
- When glass L ≤ 1.5m Part 1 work.
- When glass L =1.5m-2.3m Part 1 & Part 2 work.
- When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
- When glass 3.2m = L ≤ 4m All parts work together.
What’s more, the two sides and bottom of the glass will be sealed
to ensure the inflating effect. It can save much argon gas and
12. High - speed filling argon gas online (Optional)
Automatically filling argon gas with 22s for one piece of double
glazing glass. Can set and display the gas value on the screen
according to our request. Such as 85%,88%,90%,95%, 97%, 99%, 100%.
We can observe the argon content and filling speed intuitively,
providing guarantee for the production of high quality insulating
When two pieces of glass are close to the film, it will start to
fill argon gas from the bottom of the glass. When the previous set
value is reached, inflation will stop automatically.