Clear PC Tray Mold with Valve Gate Injection
|Part Name||Clear Tray for Hospital Use|
|Injection Material||Clear PC|
|Number of Cavity||1X1|
|Insert Steel||S136 Hardened 48~50HRC|
|Injection System||Yudo Single Valve Gate|
|Ejection Method||Air + Ejection Bar|
|Surface Treatment||High Polish + Engravings|
|T1 Lead Time||50 Days|
|Mold Turnaround Time||70 Days|
|Shipping Method||Via Ocean|
|Mold Life Warranty:||1 Million Shots|
|Export To Country:||UK|
If your company needs lower tooling prices, but with the
flexibility of injection molding at home, Shenghua Mould can build
and ship tools to you, built according to the specifications of
your injection machines. Shenghua Mould can produce tools from
hardened or stainless steel and with the base construction, gate
type, cavity materials and other features that you require.
By making molds in China customers can substantially reduce their
initial investments, allocating that revenue towards extra
inventory, for example. We manufacture tooling to suit our clients'
injection molding machines, and our tools arrive and fit directly,
with details such as cooling line connections already
prepared for your existing set-up.
We provide detailed drawings for customer approval, and always
provide prototypes for first article approval prior to packaging
and shipping the tools. Depending on your project requirements, we
can either build tools to your specifications, including materials,
processes, polishing and texturing standards, or we can take your
functional requirements for the tool and injection moldings and
produce specifications and tool designs to match.
Parts Design (client may provide completed 3D files)
The tooling process begins with a completed and checked part
design. We will check and evaluatecan your design before tooling in
order to lower your costs and ensure that your design will yield
nice injection molded parts.
Parts Prototyping (if necessary)
If you would like to validate your parts design with a machined
piece that you can see and feel, we can use Computer Numerical
Control (CNC) techniques or SLA/SAL method to prototype your parts.
Mold / Tool Design
At this stage the tool is designed, using the information from your
completed Tooling Information Worksheet.
Tool Check and Mold Flow Analysis
The tool design is validated for correctness.
Tool Fabrication (including use of Computerized Numerical Control (CNC) and
Electrical Discharge Machining (EDM) technologies)
The tool is precisely fabricated according to the validated design.
Our project management team will keep you updated on tool making
progress on a weekly basis with pictures and report.
First Shots To Client
Once the injection molds are made, the first test shot samples will
be sent out soon via international courier. Once sent, these
usually take around 2-5 days to arrive.
Tool Modifications and Texturing
At this stage Shenghua completes the tool and makes any required
changes to bring the tool into the approved spec. Changes made to
bring the tool to spec (excluding design changes, which are always
charged for) are made free of charge by us.
At this stage, texturing also takes place, which is normally the
last stage before mass production.
Mass Production Run or Export
At this stage parts are produced and delivered to the customer, or
the tool is released for export use.
Type of Molds We Build
The mass production molds we have built and shipped include:
- Cold Runner Mould
- Hot Runner Mould
- 3 Plate Mould
- Reverse Mould
All the moulds we build for export are according to DME or HASCO
standards per customers requirements.
Hot Runner Systems We Use
We mainly use YUDO, MOLDMASTER, MASTERTIP and HUSKY according to
Mold Insert Steels We Use
The mold steels we mostly use include P20, 718/738H, NAK80, 2344,
2316, H13 and S136. These steels can be both imported or China
made, depending on customers requirements and budget.
Mold Surface Treatment
It can be high polish, mirror polish, SPI standards. Different
textures can be made, either according to MT Textures or texture
reference customers supply.
Softwares We Use
Our engineers and designers are using AutoCAD (2D Modeling), Pro/E
(3D Modeling), Solidworks (3D Modeling), MasterCAM (CNC
Programming), Moldflow (Mould Flow Analysis). We accept product
files with PDF, DXF, DWG, IGS, STP, X_T and SLDPRT extensions.
Main QC Procedures We Follow
- Mold Design Control
- Mold Steel Hardness Control
- Copper Electrodes Check
- Cavity and Core Insert Steel Dimensions Check
- Mold Pre-Assembly Check
- Mold Test Report and Parts Check
- Mold Pre-Shipment Final Check
- Export Mold Package Check
Where to Test Molds
For all the molds that can be mounted on 450 ton JSW injection
machine, they will be tested in house. For all the moulds that need
to be tested with the machine above 450 ton, they shall be tested
in the professional mold test shops close to our factory, which is
about 20 minutes drive away.
If you have a new mould that need to be built, or intend to build
another mold for one of your existing parts, please send us an
email to: shenghuamould[at]gmail.com with your requirements and
specifications for the mould.
If you would like to see automatic running videos of the molds that
we built before for reference, please specify the mold for a
specific product you would like to see by email so that we can go
over our data bank and get back to you with a video for the similar
product mold we made.
Followings are the Main Reasons Why We’re Capable of Building
Quality Molds for You:
- All-out support from our factory professional in making custom
- More than 15+ years of working experiences on building export molds
for foreign customers from EU countries and North America.
- Well trained project managers who speak and write proficient
English and have technical background in plastic injection mold.
- We understand precisely what you want and expect, in terms of mold
quality and budget